Automobile and its components shot blasting and spraying production line/shot blasting, painting and drying production line - Liangshi coating system equipment production line
In the environment of environmental protection and energy conservation, automobile lightweighting is one of the important means of energy conservation and emission reduction. With the increasingly comprehensive use of hot forming technology for the lightweighting of automotive body parts, shot blasting and oil coating line is one of the main key technologies for surface treatment of hot formed parts. Therefore, Liangshi Intelligent (stock code: 837430) has been continuously innovating since 2007, I have been specializing in the research and development of shot blasting and oil spraying production lines for hot formed parts for over 10 years, and have successfully developed and manufactured shot blasting and oil spraying production lines for hot formed parts for multiple companies; At the same time, the company has also established a dedicated hot forming parts shot blasting business unit to engage in the design, manufacturing, installation, debugging, and training of shot blasting and oil injection production lines, VIP style after-sales service, systematic design and production of supporting processing and production for customers and automobile factories, as well as professional sales and supporting services. We have accumulated rich design, manufacturing, installation technology and experience, as well as rich professional sales and service technology and experience, Accumulated rich professional production management and experience;
With the upgrading and intelligent transformation of energy conservation, emission reduction, and environmental protection in the manufacturing industry, as well as the upgrading and intelligent transformation of safety and lightweight in the automotive industry, continuous research and development and innovation have led to the development of five generations of products in the hot formed parts casting (hot formed parts) shot injection production line, with improvements and improvements in production efficiency, land investment, production costs, and other aspects.
Liangshi Intelligent has the following advantages in supporting the hot formed automotive parts shot blasting and injection production line:
1. We have an advanced hot formed automotive component shot blasting and injection production line (suspension conveying and hanger configuration technology, three-dimensional layout of shot blasting system, control technology of efficient and energy-saving shot blasting machine, multi-level shot blasting dust removal system (eliminating fire hazards), efficient and energy-saving fuel injection control technology, and digital intelligent control system), achieving intelligent production line management;
2. With efficient production efficiency of 3 million pieces per year (meeting the production capacity of 1.5 million presses per year), reducing costs to the limit;
3. Possess professional production and processing technology and control capabilities, such as deformation control technology for thin-walled parts such as 1.2mm rear bumper, making it more competitive in the processing range;
4. Possess professional production and processing technology for supporting parts, such as professional design and production of hanging tools, and auxiliary deformation control technology for thin-walled parts, resulting in a high product qualification rate;
5. Have professional and advanced design and production technology for key components, leading in technology from structural design to processing technology and component control; If the service life of the shot blasting machine blade is above 800-1000 hours, and the side top protective plate reaches above 1200 hours, the noise is below 85 decibels, and the maintenance and use cost performance is high;
6. Possess professional shot blasting dust treatment technology; Wet dust removal eliminates the fire hazard of dry dust removal, with direct discharge technology with emissions below 10 milligrams per cubic meter or without high emissions;
7. Possess professional fuel injection control, recovery, and emission technology, with high fuel injection utilization rate;
8. A digital intelligent control, monitoring, and alarm prompt system ensures efficient and stable equipment operation, with a stable failure rate (such as closed-loop control of shot blasting machine flow, ensuring stable shot material flow and timely alarm of faults), and convenient and concise adjustment;
9. Possess professional guidance and VIP style supporting maintenance technology team to ensure stable equipment operation and production;
10. We have a professional abrasive super alloy steel sand that is very suitable for this production line. Compared with ordinary steel sand, it has higher cost-effectiveness, higher reuse rate, less dust generation, lower wear of shot blasting equipment, lower separation burden of dust removal system, lower waste concentration, thereby reducing production costs and improving economic benefits. In summary, Liangshi Intelligent is engaged in the production line of shot blasting and oil spraying for supporting hot formed automotive parts. By fully utilizing Liangshi Intelligent's design technology, production capacity, and maintenance capabilities, it can reduce investment for automobile factories or automotive parts factories, reduce the allocation of operation and maintenance personnel, reduce production costs by 10% -20%, and ensure product qualification rates.
Production line for shot blasting and oiling of A-pillars and B-pillars in automobiles
Car bumper painting and drying production line
Shot blasting, painting, and drying production line for automotive chassis components
Production line for shot blasting and oil coating of automotive anti-collision steel beams
Production line for shot blasting and oil coating of automotive anti-collision steel beams
Shot blasting and oil coating production line for automotive parts
Automotive component spray pre-treatment line
Shot blasting and oil coating production line for automotive hot formed parts
1. Solve the oxide skin and rust prevention treatment generated by hot forming of automotive hot formed parts (bare plates) (to meet the maximum storage and transportation interval of 15 days or more before welding);
2. Cleaning effect: Sa 2.5 ISO 8501-1;
3. Advanced technology is adopted for dust removal, which can reduce operating costs and solve fire hazards, and can meet domestic and European environmental assessment standards.
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Regarding Liangshi Intelligence:
Shanghai Liangshi Intelligent Technology Co., Ltd. (stock code: 837430) provides surface treatment system solutions to global customers, with over 20 years of experience. It is a professional manufacturing and automation intelligent control system integration company that integrates research and development, design, manufacturing, engineering installation, and engineering consulting. It can provide customers with:
1. Surface treatment shot blasting, shot strengthening equipment, thermal spraying and coating equipment process system solutions and process equipment;
2. Automation and robot application process system solutions and process equipment;
3. Integrated solutions for pressure bearing systems in the fields of food and dairy products, pharmaceuticals, biology, refrigeration, petrochemical, shipbuilding, energy, paper making, textile systems;
4. Coating environmental protection equipment: VOC exhaust gas, wastewater, dust treatment and noise control system process solutions and equipment.
The leading products of the enterprise are as follows:
Main business: Design, research and development, production, and sales of surface treatment engineering system integration.
Six main products: automated coating production lines, intelligent robot spraying systems, automated shot blasting production lines, intelligent robot shot blasting strengthening systems, automated thermal spraying systems, and energy-saving and environmental protection equipment for coating.
The products are mainly used in fields such as new materials, new energy, engineering machinery, automobile manufacturing, containers, ship and ocean engineering, aerospace, port and bridge, electronic and electrical, environmental engineering, printing and papermaking machinery, medical machinery, textile machinery, etc.
The surface engineering system integration produced by the company has the characteristics of intelligence and automation, which can achieve automatic control of industrial production processes, and therefore belongs to automation equipment. According to the definition of high-end equipment in the "Twelfth Five Year Plan" for the high-end equipment manufacturing industry, "it mainly includes high-tech and high value-added equipment required for the transformation and upgrading of traditional industries and the development of strategic emerging industries." The company's products belong to high-end equipment and are strategic industries that provide technical equipment for other industries in the national economy.