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Innovation of metal coating treatment for compressor screw-----Arc spraying (meltallizing) method
2014.08.01

Traditional coating treatment for compressor screw is by oxyacetylene flame meltallizing method. Due to the natural defect of oxyacetylene flame meltallizing: low conveying speed of particle flow, serious burning damage of the coating material, low operating safety, not easy to realize automation operation, even if these are imported equipments, the factors always exist.

The peel strength of coating made by oxyacetylene flame meltallizing method, is basically lower than 25Mpa, if the process is not well controlled, the combination of coating can only reach about 10Mpa, and the porosity of coating is high. The product made by this process has the risk of silica-alumina coating pealing off in the process of future usage, and the lifetime of screw is worrying.

Liangshi provided the pre-treatment of sandblasting equipment and flame coating for a foreign-ventured company in Suzhou ten years ago. Another company that makes new-type high efficient compressor selected us to solve their problems in this field after searching a lot with the purpose of insure the lifetime and quality of their products.

Actually, the traditional Arc spraying (meltallizing) method has the advantages of high conveying speed of particle flow, safe operation, however, the coating material has serious burning, and low combination of coating with base material comparing with oxyacetylene flame meltallizing. We all know that only by adopting new technology and equipment can this problem be solved.

Shanghai Liangshi accepted to challenge this problem based on knowledge and design, manufacturing capacity of hot coating technology, we decided to apply the updated oxyacetylene flame meltallizing technology and automatic operation mode to realize this process revolution of coating.

Workpiece in initial status Automatic double-gun electric arc metal spraying system in operation
Workpiece in initial status Automatic double-gun electric arc metal spraying system in operation
Surface status of workpiece after coating with silicon-aluminum silicon-aluminum status after processing
Surface status of workpiece after coating with silicon-aluminum silicon-aluminum status after processing

 

Based on the technology accumulation, high research and developing capacity, after the test and experiment inspection, the testing data of coating combination exceeds 25MPa which the industry requires, and has good consistence.

At present, the production line of automation work has put into use, it reinforces our leading position in the coating industry.

☆☆ Remark: related technology pls consult 13917088713☆☆

 

       About Shanghai Liangshi IntelRobot:
       Shanghai Liangshi IntelRobot Technology Corporation (Stock code:837430 Accumulate richly and break forth vastly; innovate continuously ) We provide surface treatment solution for global customers. Engaged more than twenty years in the industry, Shanghai Liangshi is a professional manufacturing and automatic system integration enterprise, specialized in researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1. We provide process system solution and process equipments of surface treatment shot blasting, thermal spraying, coating equipment.
        2. We provide professional process system solution and process equipments of digital control automation and robot technology application.
        3. We provide professional Integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4. We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
       Leading products of our company are as follows:
       Main business: designing, developing, production and sales of surface treatment project system integration.
       Main products of six categories: automatic painting line, intelligent painting robot system, automatic shot blasting line, intelligent shot peening robot system, automatic thermal spraying system, energy saving and environment friendly painting equipment.
       The products are mainly used in the fields: new materials, new energy, engineering machinery, automobile manufacturing, container, marine engineering, aerospace, port bridge, electrical appliances, environmental engineering, printing and papermaking machinery, medical machinery, textile machinery etc.
       The surface engineering system integration produced by our company has the characteristics of intelligence and automation, and it can realize the automatic control of industrial production process, so it belongs to the automatic equipment. According to the "high-end equipment manufacturing industry" that defined by the“125 plan” , it mainly includes high value-added high-tech equipments that required by the transformation and upgrading of traditional industries and the development of strategic emerging industries, products of our company belongs to the high-end equipment, which is a strategic industry to provide technology and equipment for other sectors of the national economy

 

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